Oscar Ply manufactures BWP bonded film faced shuttering plywood at its Raebareli plant and supplies formwork contractors, builders and dealers across Karnataka with full load and part load dispatch to site.
Karnataka puts formwork through two very different tests. The Dakshina Kannada coast around Mangaluru, Udupi and Karwar soaks panels in salt laden monsoon air that finds every weak glue line, while the dry inland belt of Kalaburagi, Ballari and Raichur bakes the moisture straight back out. Oscar Ply builds for both with selected hardwood core veneers, undiluted phenol formaldehyde resin and a dense phenolic film face that releases cleanly from cured concrete.
Every sheet is produced at our Raebareli factory and checked for bonding strength, moisture content, thickness tolerance and water resistance before it leaves the plant. Contractors, infrastructure builders and dealers across Karnataka buy direct from the manufacturer, which keeps rates transparent and repeat supply consistent from one pour to the next.
One manufacturer for the full panel requirement of a slab, column, shear wall or interior fit out.
BWP Grade
Phenolic film coated panels for slabs, columns and shear walls, engineered for repeat pours with a clean concrete release.
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Waterproof
Boiling waterproof hardwood panels for site offices, kitchens, bathroom vanities and humid coastal interiors.
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Fire Safe
Treated panels that slow flame spread for high rise towers, IT parks, hotels and public buildings under fire safety norms.
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MR Grade
Versatile moisture resistant plywood for site carpentry, shuttering support work, partitions and general interior joinery.
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Block Board
Moisture resistant block boards engineered for strength and stability in doors, panels and furniture components.
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Doors
Sturdy, well finished flush doors for residential towers, hostels and commercial projects across the state.
View ProductFrom a single villa slab in Mysuru to podium and core wall work on Bengaluru high rise towers.
Slab decking, column boxes and shear wall shutters for apartment towers across Bengaluru, Mysuru and Mangaluru.
Pier caps, box girders and retaining wall formwork for highway and irrigation work across the state.
Foundation pedestals, plinth beams and machine bases for industrial sheds around Hubballi, Dharwad and Ballari.
Core walls, lift shafts and staircase formwork for IT parks and office blocks in Whitefield, Electronic City and Outer Ring Road.
Sumps, tanks and treatment plant walls where a fair faced, watertight concrete finish is specified.
Roof slabs, lintels and sunshades for independent houses where contractors need a panel that survives several pours.
The grade we dispatch to Karnataka is built around repeat use. Density, glue line and film quality are the three things that decide how many pours a panel survives, and all three are controlled at the plant rather than corrected on site.
| Supply Region | All Karnataka Districts |
| Core Material | Selected Hardwood Core |
| Bonding | BWP Grade Phenol Formaldehyde |
| Surface Finish | Smooth Phenolic Film, Both Faces |
| Available Thickness | 12mm, 15mm, 18mm & 21mm |
| Standard Size | 8 x 4 ft |
| Density | 800+ kg/m³ |
| Moisture Content | 6% – 8% |
| Reusability | 15 – 20 pours in ideal conditions |
Swipe the table sideways to see all values.
Four conditions that separate a panel that lasts twenty pours from one that fails after five.
BWP bonded panels hold their glue line through the Mangaluru and Udupi monsoon, which runs long and wet enough to strip ordinary MR shuttering at the edges.
Controlled 6 to 8 percent moisture content keeps panels dimensionally stable through Kalaburagi and Ballari summers, so shutters do not warp between pours.
A dense hardwood core and tough film face bring the cost per pour down, which is where the real saving sits on a project running several floors.
The same grade, shade and thickness on every reorder, which matters when a site runs across several months and more than one tower.
What each test measures, and what it actually means for the slab or column cast from that panel.
| Quality Check | What We Test | Our Benchmark | What It Means on Site |
|---|---|---|---|
| Glue Shear Strength | Bond strength between veneer layers | Tested dry and after water immersion | Layers stay bonded, so panels do not separate at the edges after a few pours. |
| Boiling Water Resistance | Bond behaviour after a 72 hour boil | No delamination in the test cycle | Safe for monsoon pours on the Mangaluru and Karwar coastal belt. |
| Moisture Content | Water held inside the finished panel | Maintained between 6% and 8% | Panels stay flat in the rains and do not shrink in dry heat, so joints stay tight. |
| Thickness Tolerance | Uniformity across the full sheet | Calibrated and wide belt sanded | Shutters line up without packing, so the cast face comes out true. |
| Film Adhesion | Bond between film and face veneer | Hot pressed phenolic film | The film does not peel at nail points, which is what ends a panel's working life early. |
| Core Gap Inspection | Hollow pockets inside the core | Zero gap core composing | Nails and screws hold firmly and panels carry the pour load without bowing. |
Swipe the table sideways to see all columns.
The checks that decide whether a shuttering brand gets repeat orders on a project in Bengaluru, Mysuru or Hubballi.
Undiluted phenol formaldehyde resin holds the veneers through wet curing, monsoon storage and repeated washing down between pours.
Zero gap core composing with no hollow pockets, so nails hold and the panel carries the concrete load without bellying out.
A dense phenolic film, properly hot pressed, is what gives a clean strip and a fair concrete finish pour after pour.
Wide belt sanding and calibration keep thickness uniform across the sheet, which saves carpenter time aligning shutters on site.
Factory sealed edges keep water out of the core, the single biggest reason a shuttering panel fails early on an Indian site.
Buying direct removes the trading margin, which shows up clearly on bulk quantities for builders and large formwork contractors.
Oscar Ply dispatches film faced shuttering plywood to contractors, dealers and project sites in these cities and the districts around them.
Not listed above? We appoint dealers in open districts and still deliver project quantities anywhere in Karnataka. Talk to our team.
Answers to what contractors, dealers and builders ask us most often before placing a first order.
Oscar Ply is a manufacturer, not a trading brand. Every film faced shuttering sheet is produced at our own plant at Kashimpur Baghel, Sultaanpur Road, Dighiya, Raebareli, Uttar Pradesh and dispatched directly to contractors, dealers and project sites across Karnataka.
Under normal site handling our BWP bonded film faced sheets deliver 15 to 20 pours. Sites that de-shutter carefully, seal cut edges and store panels flat regularly report more. The phenolic film is what protects the surface, so edge sealing after every cut directly extends panel life.
Standard thicknesses are 12mm, 15mm, 18mm and 21mm in the 8x4 ft sheet size. Other sizes can be scheduled for bulk project quantities. Share your formwork drawing and our team will confirm the most economical combination.
Yes. The panels are bonded with undiluted BWP grade phenol formaldehyde resin and tested for no delamination after a 72 hour boiling cycle, which is the condition that matters along the Mangaluru, Udupi and Karwar coast through a long monsoon.
Dispatch timelines depend on order size and the running production schedule. We accept full truck loads for dealers and part loads for project sites, and a written dispatch date is confirmed when the order is booked.
We appoint stocking dealers in districts that are currently open, with territory backing and priority dispatch. Share your city and current business profile and our team will confirm availability.
Call +91-9305851517, message us on WhatsApp or email apexplywoodi@gmail.com with the thickness, size and quantity you need. Rates come directly from the manufacturer with no trading margin in between.
Send us the thickness, sheet quantity and site location. Our team shares manufacturer rates, a sample board and a confirmed dispatch plan for your site or showroom.